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Heat Exchangers2026-08-1212 min read

Shell & Tube Heat Exchanger: Design and Applications

Shell-and-tube remains the default industrial configuration when pressure, area, and cleanability must be specified on a drawing.

shell and tubeapplicationsdesign

A shell-and-tube exchanger places one fluid in a bundle of tubes and the other in the surrounding shell. Baffles direct shell-side flow across the tubes. Ohm Engineers manufactures this configuration as the primary heat-exchanger type, including units with shell expansion joints photographed in our Vadodara shop.

Design sequence

  • Thermal rating from process data (duty, LMTD, estimated U, area).
  • Mechanical design of shell, channels, tubesheets, flanges to the named code.
  • TEMA type letters and class on the GA.
  • Nozzles, supports, nameplate, and ITP.

Applications by duty type

DutyCommon TEMA tendencyNotes for RFQ
Liquid–liquid heating/coolingBEM or AEMFouling side gets removable channel if mechanical cleaning is planned
Steam heater / condenserBEU or NENCheck condensate subcooling and non-condensable vent
Reboiler / vaporiserAKT or kettle (K)Shell level, weir height, and vapour disengagement are process items
High ΔT hydrocarbonAES or AET floating headFixed tubesheet only if expansion is absorbed elsewhere

What leaves our Vadodara shop

Shell, channels, tubesheets, tube bundle, baffles, and supports fabricated and assembled per approved drawing. Hydrotest, documentation, and dispatch packing per ITP. Thermal rating is either client-supplied or developed from the process data you attach — we do not publish guaranteed U-values without a named case.

Applications

Heating, cooling, condensing, and heat recovery in chemical, pharmaceutical, oil & gas, food, and dairy plants. Start on the heat exchangers product page for scope, gallery photos, and the RFQ checklist.

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