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HEAT EXCHANGERS

Heat Exchangers Guides

Shell & tube design, selection, fouling, pressure drop, materials, maintenance

18 articles
Heat Exchangers11 min

How to Reduce Heat Exchanger Fouling

Fouling is slowed by hydraulics, chemistry, and where you put the dirty fluid. Extra area without velocity control just delays the same shut…

2026-08-14Read Article
Heat Exchangers11 min

Heat Exchanger Cleaning Methods

Cleaning method is a design input. Straight tubes and a removable cover, a pullable U-bundle, or chemical-only access are decided on the GA …

2026-08-14Read Article
Heat Exchangers12 min

Heat Exchanger Mechanical Design

Mechanical design turns a rated bundle into pressure parts: tubesheets, shell, channels, nozzles, and an expansion scheme that matches the m…

2026-08-14Read Article
Heat Exchangers12 min

Heat Exchanger Thermal Design

Thermal design sets area and layout so the dirty duty is met inside ΔP and without a vibrating bundle. Mechanical design then makes that geo…

2026-08-14Read Article
Heat Exchangers13 min

How to Size a Heat Exchanger

Size from duty, LMTD, and a realistic U — then check pressure drop and vibration. Send complete stream data. Do not treat a website as a kW …

2026-08-14Read Article
Heat Exchangers12 min

Types of Heat Exchangers

Name the type from duty and maintainability. Ohm manufactures four tubular configurations. Plate, air-cooled, and floating-head units are in…

2026-08-14Read Article
Heat Exchangers12 min

How Does a Shell & Tube Heat Exchanger Work?

One fluid travels through the tubes; the other is driven across the bundle by baffles. Passes, LMTD, and nozzle design decide whether the un…

2026-08-14Read Article
Heat Exchangers11 min

What Is a Heat Exchanger?

A heat exchanger transfers heat between two process streams without mixing them. Duty, fluid allocation, and configuration are engineering d…

2026-08-14Read Article
Heat Exchangers12 min

Shell & Tube Heat Exchanger: Design and Applications

Shell-and-tube remains the default industrial configuration when pressure, area, and cleanability must be specified on a drawing.

2026-08-12Read Article
Heat Exchangers9 min

Heat Exchanger Maintenance

Maintainability is designed in: channel access, bundle pull space, davits, and metallurgy. A unit that cannot be cleaned will not hold duty.

2026-08-06Read Article
Heat Exchangers9 min

Heat Exchanger Fouling: Types, TEMA Allowances, Prevention and Cleaning Methods

Fouling is the number one cause of heat exchanger underperformance in operating plants. Understanding its mechanisms, specifying the correct…

2026-08-05Read Article
Heat Exchangers8 min

Heat Exchanger Material Selection

Material is a corrosion and code decision owned by the process engineer. The fabricator executes the specified MOC — they should not guess i…

2026-08-05Read Article
Heat Exchangers12 min

Heat Exchanger Design Considerations

A working design balances thermal duty, hydraulics, mechanical integrity, and how the unit will be cleaned and inspected for the next decade…

2026-08-04Read Article
Heat Exchangers8 min

Heat Exchanger Pressure Drop

Allowable pressure drop is a process constraint, not a vendor preference. It decides baffle spacing, pass count, nozzle size, and sometimes …

2026-08-03Read Article
Heat Exchangers11 min

How to Select a Heat Exchanger

Selection is a process decision first and a mechanical decision second. Start from fluids, duty, pressure, fouling, and cleaning — then choo…

2026-08-01Read Article
Heat Exchangers10 min

Shell and Tube vs Plate Heat Exchanger: Choosing the Right Type for Your Process

Plate heat exchangers cost less and are more thermally efficient for clean services. Shell-and-tube handles higher pressures, temperatures, …

2026-07-28Read Article
Heat Exchangers12 min

Shell and Tube Heat Exchanger Types: TEMA Nomenclature Explained

TEMA's three-letter code system defines every shell-and-tube heat exchanger. Understand what each letter means, which configuration suits wh…

2026-07-01Read Article
Heat Exchangers10 min

Tube Vibration and Baffle Spacing in Shell-and-Tube Heat Exchangers

Tube vibration is a leading cause of bundle failure in refinery and chemical exchangers. Baffle spacing, shell-side velocity, and tube span …

2026-06-15Read Article

COMPARISONS

Comparisons Guides

U-tube vs shell-and-tube and other configuration choices

2 articles

TROUBLESHOOTING

Troubleshooting Guides

Loss of duty, high pressure drop, leaks

2 articles

INDUSTRY APPLICATIONS

Industry Applications Guides

Chemical, pharmaceutical, oil & gas, food & dairy

4 articles

ENGINEERING STANDARDS

Engineering Standards Guides

TEMA classes, ASME codes, ISO 9001, weld joint efficiency

5 articles

PROCUREMENT GUIDE

Procurement Guide Guides

Datasheets, material selection, vendor evaluation, FAT

6 articles

PRESSURE VESSELS

Pressure Vessels Guides

ASME Section VIII, PRV, hydro test, fabricator evaluation

4 articles

VACUUM SYSTEMS

Vacuum Systems Guides

Steam jet ejectors, liquid ring pumps, staging, leak testing

3 articles

EVAPORATORS

Evaporators Guides

Multi-effect systems, falling film vs forced circulation

2 articles

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