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APPLICATION

Process Condensers & Vapour Condensing

Condensation duties convert process vapour to liquid against a coolant. Ohm Engineers manufactures condensers as shell-and-tube (and related) heat exchangers. HEI practice is referenced when the enquiry names it — it is a design standard, not a product certification.

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Heat exchanger channel and flange detail during fabrication

What this duty is

A condenser must remove both latent heat and any remaining sensible heat, and it must drain condensate without flooding the tube field. Non-condensable gases, if present, need a vent path. Underspecifying NCG load is a common cause of poor vacuum or high outlet temperature.

Where it is used

  • Distillation and solvent-recovery overhead condensers
  • Reactor vent and vapour condensers
  • Vacuum-system intercondensers and aftercondensers when specified as surface condensers
  • Steam condensers on process (not utility turbine) services when a shell-and-tube unit is specified

Typical services

Total condensersPartial condensersReflux condensers (when specified as a process exchanger)Solvent vapour condensers

Engineering selection

  • Send vapour composition, condensing curve or bubble/dew data, operating pressure, and NCG estimate. A single ‘steam condenser’ label is not enough.
  • Coolant inlet temperature sets the approach. Vacuum condensers are sensitive to cooling-water temperature and air leakage.
  • Kettle-type geometry is for boiling/disengagement — not the default for overhead condensation. Overhead condensers are usually shell-and-tube with the vapour on the shell or tube side as specified.
  • Ohm does not publish a catalogue vacuum or area rating for condensers.

Configurations Ohm manufactures for this duty

Shell & TubePrimary condenser construction.U-TubeWhen thermal expansion or bundle withdrawal is required.Double-PipeSmall vapour loads.

Industries that specify this duty

Sectors — not named customers.

ChemicalPharmaceuticalOil & GasFood & Dairy

What to send with the RFQ

  1. Vapour identity, flow, condensing pressure and temperature (or curve)
  2. Non-condensable gas load if known
  3. Coolant data and allowable ΔP
  4. Whether the unit is an overhead, vent, or vacuum inter/after condenser

Related engineering guides

FAQ

What heat exchanger types does Ohm use for condensation?
Configuration follows the duty. Typical starting points are Shell & Tube, U-Tube, Double-Pipe. Send process data — we do not pick a catalogue SKU first.
What information do you need to quote this duty?
Vapour identity, flow, condensing pressure and temperature (or curve); Non-condensable gas load if known; Coolant data and allowable ΔP; Whether the unit is an overhead, vent, or vacuum inter/after condenser.

Technical RFQ — Condensation

Upload a datasheet or drawing if you have one. This is an engineering enquiry, not a retail price request.

Tell us what you need. We will reply by email and ask for process data if a quote requires it.

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WHAT HAPPENS NEXT

  1. We receive your enquiry and reply by email.
  2. If a quote needs process data, we ask for the missing fields.
  3. A technical and commercial response follows when the case supports it.

Direct contact

+91 83470 19128/22
info@ohmengineers.co.in
ohmengineers@gmail.com

RFQ checklist →